Details
Our Turnkey Paint Shop is a complete, fully integrated automatic coating factory solution designed for one-stop industrial surface finishing. Covering the entire process from pre-treatment, dust-free cleaning, automatic spraying, IR leveling, UV curing, constant-temperature drying, workpiece conveying, dust purification to waste gas treatment, this full-process turnkey system delivers a fully functional standard paint workshop with zero secondary investment required.
Different from single standalone coating equipment, our turnkey paint shop provides overall factory layout design, process customization, equipment matching, installation, commissioning and staff training in one package. It supports water-based paint, solvent paint, UV paint and functional coating processes, perfectly meeting mass production and high-standard surface finishing requirements for automotive parts, plastic products, hardware, home appliances and industrial accessories. It is the preferred solution for clients who want to build a standardized, intelligent, eco-friendly and high-efficiency automatic painting factory.
Feature And Advantage
1. Full Turnkey Solution, One-Stop Delivery
We undertake the whole project including factory layout planning, process flow design, equipment manufacturing, clean room construction, ventilation and purification system, environmental protection treatment system, on-site installation and final commissioning. Customers only need to provide factory space and power conditions, and the entire paint shop can be put into formal production quickly, saving time cost and project coordination difficulties.
2. High Standard Dust-Free & Constant-Temperature Production
The whole workshop adopts closed dust-free purification design with grade-specified cleanliness, constant temperature and humidity control system, effectively eliminating dust particles, paint mist and impurities. It greatly improves paint film smoothness, gloss and yield rate, supporting high-grade surface finishing requirements for automotive and high-end consumer products.
3. Multi-Process Compatibility & Strong Expandability
The turnkey paint shop can be freely matched with manual spraying, reciprocator automatic spraying, robot tracking spraying, IR baking, UV curing, low-temperature drying according to product demands. It is compatible with water-based, oil-based and UV coating materials, supporting flexible switching between multi-color and multi-process production.
4. Intelligent & Stable Mass Production
Equipped with unified PLC central control system, the whole line realizes automatic feeding, automatic spraying, intelligent temperature adjustment, speed adjustment and automatic discharging. The whole production process is stable, repeatable and traceable, effectively reducing human error and improving production consistency and capacity.
5. Eco-Friendly & Audit-Ready Factory Standard
Equipped with professional paint mist purification, activated carbon adsorption and waste gas treatment system. Low VOC emission, energy-saving operation, fully compliant with CE, RoHS and international environmental protection standards. It helps enterprises pass factory audits, automotive supplier audits and customer quality system verification smoothly.
6. Customized Layout for Different Budgets
We provide customized solutions from economical semi-automatic turnkey paint shops to high-end fully automatic intelligent paint factories. According to customer's product types, output requirements, factory area and budget, we tailor the most cost-effective overall solution.
Specifications
Painting line 1#:
Automatic painting line to painting Mirror cover, Radiator grill, door handle, solvent base 3 coats, one baking;
Painting line 2#:
Automatic painting line to painting Air bag cover and interior parts, solvent base and water born, 2 coats one baking;
Painting line 3#:
Manual painting line to painting parts with one-layer, solvent base one coat one baking.
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Item |
Technical Parameters |
|---|---|
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Project Name |
Full Automatic Turnkey Paint Shop / Complete Coating Factory Line |
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Applicable Workpieces |
Automotive parts, airbag covers, plastic housings, home appliance parts, hardware, electronics, furniture accessories |
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Applicable Coatings |
Water-based paint, solvent-based paint, UV paint, matte paint, soft-touch paint, functional protective coatings |
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Available Spraying Configuration |
Manual spray booth, reciprocator automatic spraying, 6-axis robot online tracking spraying |
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Processing Technology |
Pre-treatment → Dust removal & static elimination → Automatic spraying → IR leveling → Constant temperature drying / UV curing → Finished product output |
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IR Drying Temperature Range |
Room temperature ~ 120°C, PID precise constant temperature control |
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UV Curing System |
High-power UV lamp / UV LED optional, stepless adjustable intensity, efficient cooling system |
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Conveyor Type |
Overhead hanging conveyor / ground chain conveyor / Teflon mesh belt (customizable) |
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Conveyor Speed |
0.5–6 m/min, stepless variable speed regulation |
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Workshop Cleanliness |
Standard dust-free grade, customizable clean room level |
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Temperature & Humidity Control |
Constant temperature and humidity system optional, stable coating environment |
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Control System |
PLC + touch screen centralized control, program memory, fault self-diagnosis, one-key operation |
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Environmental Protection Configuration |
Paint mist filtration, activated carbon adsorption, waste gas purification, up-to-standard low VOC emission |
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Safety Protection |
Over-temperature & overload protection, emergency stop device, fully enclosed safety shielding, fireproof configuration |
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Customization Range |
Workshop layout, line length, conveyor width, spraying mode, curing power, production capacity |
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Compliance Standard |
CE, RoHS, ISO, IATF16949 compliant, meets global environmental and manufacturing standards |
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Service Mode |
Full turnkey project: Design → Manufacturing → Installation → Commissioning → Training → After-sales service |
Application Areas
Suitable for turnkey coating factory construction of automotive parts, airbag covers, plastic housings, home appliance shells, hardware products, bathroom accessories, furniture parts, electronic components and other industries. Widely used for high-gloss finish, matte finish, soft touch coating, anti-scratch coating and functional protective coating production.
Honglichang Serve
Professional one-stop engineering service including project consultation, factory layout design, process scheme optimization, equipment production, clean room construction, on-site installation, overall commissioning, worker technical training and long-term after-sales support. We ensure every delivered paint shop achieves stable high-yield and high-quality production to maximize customers' investment return.
Certificate
- National High-Tech Enterprise: Leaders in innovative automotive coating systems.
- ISO 9001 Quality Management: Consistent, top-quality PP ABS spray painting.
- ISO 14001 Environmental Management: Eco-friendly car parts paint shop solutions.
- ISO 45001 Occupational Health: Safe operations for every automotive coating line.
- Three National Invention Patents: Cutting-edge PP ABS spray painting tech.
- Seven Software Copyrights: Smart automation for precise automotive polymer coating.
- 57 Utility Model Patents: Practical innovations for car coating efficiency.
- General Contracting Qualifications: Expertise in mechanical and environmental engineering.
FAQ
Q: How do you guarantee our quality standards?
A: We layer in quality: offline robot programming optimizes spray paths first, SCADA logs every parameter (full traceability), and we can add automated vision checks for 100% surface inspection. One client matched their OEM's strict standards on the first try.
Q: How fast can you set up a car parts paint shop?
A: 3-6 months with modular parts.
Q: Does it work for EV production lines?
A: Yep, it's perfect for EV parts like BYD's, with eco-friendly coating.
Q: How much maintenance is needed?
A: Daily wipe-downs, quarterly checks. Downtime's under 2% with our support.
Q: Can it fit in a small factory?
A: Absolutely. We design compact layouts-even multi-level (mezzanine) setups to save floor space. Our 3D simulation lets you see the layout first, so we maximize output per square meter. A Guangzhou client with a tight space now runs 2 lines where they used to fit 1.
Q: Is this a fully unmanned, "lights-out" factory system?
A: While highly automated for minimal supervision, the system is engineered for operational excellence with strategic human oversight. Tasks like fixture loading, final quality audit, and system monitoring are essential for ensuring ultimate reliability and quality, creating a perfect synergy between automation and human skill.
Power up your production with a smart painting line that works. Reach out to Honglichang for a custom solution and a free consultation. Let's talk!
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