Details
HT-PDMix2K Volumetric metering cylinder for paint proportioning and paint mixing, equipped with a micro range ultrasonic flowmeter, dual metering cylinder and control, precise paint mixing and flow control, suitable for solvent-based paints, water-based paints, such as 1k, 2K, and 3K paint materials.
Instant flow and cumulative paint consumption, accurate real-time data for production.
Feature And Advantage
Proportioning Range: 1:1-50:1
Proportioning Accuracy: ±1%
Flow Range: 20-500cc/min
Flow Accuracy: ±1cc
Suitable for solvent based, UV paint, and water-based paint
Pre set 60 formulas
Service life of sealing rings and accessories>1 year
Specifications
1) 2K mixing device consisting of:
Base unit with paint exchange valves, pressure regulators, mixing block;
Control panel with touch screen, colored graphic visualization;
Basic Signal exchange to existing paint line;
Equipment to install near the automatic spray guns with remote controlled pressure regulator, inline filter, 15m FEP 12/8 paint hose to connect the guns with the base;
2) Paint Supply consisting of:
3 paint supply units incl. gear pump, stirrer, filter, filling sensor, lifting device for standard 25liter hobbock;
2 supply units incl. gear pump, filter, filling sensor, pressure tank 20liters;
1 supply for solvent incl. gear pump, filter, filling sensor, lifting device for standard 25liter hobbock
150m of connecting tubes to base unit 12/8mm PA.
Application Areas
To manage the color configuration, following the color code, designation of color, the flush, the gun cleaning frequency
Honglichang Serve
Entire Coating Plant including: conveyor, paint spray booth, turntable, spray robot, transfer robot, paint mixing system, pretreatment system, IR UV oven, ducting, AHUs, VOC treatment, zero water discharge plant, clean room, etc; Installation, debugging, training, programming, etc.
Certificate
- National High-Tech Enterprise: Leaders in innovative automotive coating systems.
- ISO 9001 Quality Management: Consistent, top-quality PP ABS spray painting.
- ISO 14001 Environmental Management: Eco-friendly car parts paint shop solutions.
- ISO 45001 Occupational Health: Safe operations for every automotive coating line.
- Three National Invention Patents: Cutting-edge PP ABS spray painting tech.
- Seven Software Copyrights: Smart automation for precise automotive polymer coating.
- 57 Utility Model Patents: Practical innovations for car coating efficiency.
- General Contracting Qualifications: Expertise in mechanical and environmental engineering.
FAQ
Q: How do you guarantee our quality standards?
A: We layer in quality: offline robot programming optimizes spray paths first, SCADA logs every parameter (full traceability), and we can add automated vision checks for 100% surface inspection. One client matched their OEM's strict standards on the first try.
Q: How fast can you set up a car parts paint shop?
A: 3-6 months with modular parts.
Q: Does it work for EV production lines?
A: Yep, it's perfect for EV parts like BYD's, with eco-friendly coating.
Q: How much maintenance is needed?
A: Daily wipe-downs, quarterly checks. Downtime's under 2% with our support.
Q: Can it fit in a small factory?
A: Absolutely. We design compact layouts-even multi-level (mezzanine) setups to save floor space. Our 3D simulation lets you see the layout first, so we maximize output per square meter. A Guangzhou client with a tight space now runs 2 lines where they used to fit 1.
Q: Is this a fully unmanned, "lights-out" factory system?
A: While highly automated for minimal supervision, the system is engineered for operational excellence with strategic human oversight. Tasks like fixture loading, final quality audit, and system monitoring are essential for ensuring ultimate reliability and quality, creating a perfect synergy between automation and human skill.
Power up your production with a smart painting line that works. Reach out to Honglichang for a custom solution and a free consultation. Let's talk!
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