Details
All equipment adopts mature industrial design, combining high-precision spraying technology, stable environmental control and efficient environmental protection treatment. It is compatible with solvent-based paint, water-based paint, UV paint, high-temperature resistant paint, metallic paint and matte paint. With flexible configuration, reliable performance and excellent cost performance, our painting equipment can be customized into standalone units or integrated full production lines, widely applied in mass automatic coating workshops across various industries.
Feature And Advantage
Main Product Classification & Core Differentiation
Reciprocating Painting Line
- Application: General industrial parts, home appliance shells, plastic accessories, wooden products and common hardware.
- Difference: Ideal choice for large-batch standardized production, more cost-effective than robotic systems.
- Application: Automotive components (rearview mirror, bumper), high-end 3C products, parts with strict appearance standards.
- Difference: Oriented to high-precision, multi-model mixed production with superior coating quality.
- Grill Paint Line: Enhanced spray penetration and anti-paint-accumulation design for hollow grid structures.
- Switch Panel Paint Line: Focused on flat surface uniformity and edge coating effect.
- Car Rearview Mirror Robotic Paint Line: Professional for complex curved shells and neat two-tone boundaries.
Curing System
Paint Supply System
Pretreatment Unit
1. Full Compatibility for Multiple Coatings & Substrates
The whole series equipment is compatible with solvent paint, water-based paint, UV paint, high-temperature paint and functional paint. It works stably on plastic, metal, alloy and wood materials, meeting diverse production demands.
3. Stable Coating Quality Control
Adopt closed-loop servo control, constant temperature & humidity environment and high-precision atomization technology. Effectively avoid common defects such as orange peel, sagging, pinholes, uneven film thickness and color difference.
4. High-efficiency Environmental Protection Configuration
Equipped with water curtain, multi-layer filter and activated carbon integrated purification system. Paint mist and waste gas treatment efficiency ≥98%, fully complying with local industrial emission standards.
5. High Safety Performance
Key electrical components, spraying area and robotic stations adopt professional explosion-proof design. Multiple mechanical and electrical limit protection devices ensure safe long-term operation.
6. Low Operation & Maintenance Cost
Optimized mechanical structure reduces vulnerable parts. The control system supports parameter storage and one-click model switching, lowering technical requirements for operators and daily maintenance workload.
Specifications
Environmental Control
Item | Specification |
|---|---|
| Cleanliness Class | ISO Class 8 / ISO Class 8.5 |
| Working Temperature | 22±2°C |
| Relative Humidity | 55±8% RH |
| Working Negative Pressure | -10 ~ -22 Pa |
| Air Circulation Mode | Top air supply, side exhaust |
Spraying Performance
Item | Specification |
|---|---|
| Electrostatic Voltage | 45 ~ 95 kV (adjustable) |
| Paint Flow Accuracy | ±2 ~ ±6 mL/min |
| Standard Film Thickness Tolerance | ±2.5 ~ ±3 μm |
| Paint Transfer Efficiency | ≥80% (reciprocating) / ≥85% (robotic) |
| Atomizing Particle Size | 5 ~ 15 μm |
Curing System
Item | Specification |
|---|---|
| Hot Air Curing Temp | 50 ~ 130°C (adjustable) |
| IR Curing Temp | 55 ~ 95°C |
| UV Curing Power | 80 ~ 120 W/cm |
| Temperature Uniformity | ±1.5 ~ ±2.5°C |
General Mechanical & Electrical Parameters
| Item | Specification |
|---|---|
| Power Supply | 380V, 50Hz, 3-phase industrial power |
| Main Frame Material | Carbon steel with anti-rust coating + stainless steel cladding |
| Operating Noise | ≤78 dB(A) |
| Overall Yield of Complete Line | ≥97% ~ ≥98% |
| Explosion-proof Grade (Robotic Area) | Ex d II BT6 |
Application Areas
Widely used in automotive industry (auto parts, exterior components), 3C electronics, household appliances, hardware & building materials, protective equipment, furniture and daily consumer goods. Suitable for decoration coating, anti-corrosion coating, high-temperature resistant coating and functional surface treatment in various manufacturing industries.
Honglichang Serve
Pre-sales Service
Installation & Commissioning
Technical Training
Warranty & After-sales Support
Upgrade & Reconstruction Service
Certificate
- National High-Tech Enterprise: Leaders in innovative automotive coating systems.
- ISO 9001 Quality Management: Consistent, top-quality PP ABS spray painting.
- ISO 14001 Environmental Management: Eco-friendly car parts paint shop solutions.
- ISO 45001 Occupational Health: Safe operations for every automotive coating line.
- Three National Invention Patents: Cutting-edge PP ABS spray painting tech.
- Seven Software Copyrights: Smart automation for precise automotive polymer coating.
- 57 Utility Model Patents: Practical innovations for car coating efficiency.
- General Contracting Qualifications: Expertise in mechanical and environmental engineering.
FAQ
Q1: What types of paint can your painting equipment use?
A1: It is compatible with solvent-based paint, water-based environmental paint, UV paint, metallic paint, matte paint and high-temperature resistant paint. We can match corresponding pipelines and curing systems as required.
Q2: How to choose between reciprocating line and robotic line?
A2: Choose reciprocating line for regular workpieces, large batch production and limited budget. Choose robotic line for complex 3D parts, high appearance standards and frequent model changeover.
Q3: Can the equipment be customized according to workpiece size?
A3: Yes. All stroke, fixture, booth size and conveyor speed can be customized based on your actual workpieces and production site.
Q4: Does the equipment meet environmental protection requirements?
A4: All lines are equipped with high-efficiency paint mist and waste gas treatment system. All emission indicators comply with national and international environmental regulations.
Q5: Is it difficult for workers to operate the equipment?
A5: Standard and reciprocating equipment are easy to operate with simple parameter setting. For robotic lines, we provide professional programming and operation training for your technicians.
Power up your production with a smart painting line that works. Reach out to Honglichang for a custom solution and a free consultation. Let's talk!
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