Automatic Paint Shop

Standard Process Flow

Loading → Pre-cleaning & Static Elimination → Dust Removal → Reciprocating Automatic Spraying → Constant-temperature Leveling → Multi-stage Gradient Thermal Curing → Cooling → Visual Inspection & Rework → Unloading

• Universal Reciprocating Spraying Adaptability Equipped with upgraded 3-axis intelligent reciprocating mechanism, it automatically tracks workpiece movement for dynamic spraying. It perfectly covers flat surfaces, curved surfaces, shallow cavities and edge contours, solving the dead-angle defect of fixed-gun lines, while avoiding excessive high-cost configuration of robot lines.
• Dual-formula Paint Compatibility Technology Specially optimized for the mixed production of solvent-based and conventional water-based paints. The pipeline and spray booth adopt general anti-corrosion and anti-residue design, no need to replace the whole system when switching paint types, realizing one-line multi-formula flexible production.
• Anti-jitter Constant-speed Control System The spraying axis adopts servo closed-loop control with ultra-stable moving speed, effectively preventing stripe texture and uneven film thickness caused by mechanical jitter. It ensures consistent surface smoothness for batch products.
• General-grade Dust-free & Constant Environment Design Adopts standardized three-stage air filtration and balanced air supply/exhaust structure. It suppresses floating dust and paint mist diffusion, achieving stable mass production quality without ultra-high 3C-grade dust-free investment.
• High-tolerance Industrial-grade Process Compared with UV lines and 3C robotic lines with ultra-strict parameter limits, this line has stronger environmental anti-interference ability, lower failure rate and simpler daily debugging, more suitable for long-term continuous industrial production.
• Modular Expandable Architecture Adopts fully modular station design, supporting free combination of spraying stations, leveling zones and curing zones. It can be upgraded according to capacity expansion and new product demands, realizing incremental investment.

Unique Competitive Advantages

1. Best Cost-performance Balance in the Industry: Lower investment than robotic lines and dedicated special lines; higher yield and better appearance than fixed-gun lines. It is the most balanced automatic coating solution for medium and large batch production.
2. Ultra-high Production Versatility: Covers plastic, hardware, wood, aluminum alloy and composite materials, compatible with solid color, general metallic, matte and protective functional coatings. Truly realizes one line for multiple products.
3. Low Operation & Maintenance Threshold: Simple mechanical structure, fewer precision vulnerable parts, intuitive parameter adjustment. Ordinary operators can master daily operation without professional robot programming technology.
4. Strong Seasonal & Environmental Adaptability: No extreme strict constant temperature/humidity requirements like water-based exclusive lines, stable operation in different seasons and different factory environments.
5. Mature & Reliable Mass Production Performance: Adopts decades-verified mature thermal curing and reciprocating spraying technology, low failure rate, long continuous running time, suitable for 24-hour industrial continuous production.