Details
This paint shop has the followings elements:
1. Clean room with all the necessaries equipment;
2. Painting line: including
- Pretreatment and Cleaning: pretreatment of plastic parts before the painting process with dust and oil removal;
- Automatic Painting station;
- Automatic Varnishing station;
- UV Drying station and Thermal drying station for painting and for varnishing;
3. Manual painting station;
4. Paint mixing room: with a paint supply systems, Solutions for quickly color change and dosing system.
Feature And Advantage
The painting process offers coverage of all the visual surface (paint or varnish).
Training on the painting technology and on the use of the paint line and ancillary equipment, provided.
Specifications
Drying temperature of base layer: Drying in the oven until 60 °C to 30 °C;
Drying temperature of varnish layer: air drying until 20 minutes and in the oven until 60 °C to 30 °C;
UV Curing: optional
Application Areas
The paint shop will produce three types of plastic parts :
Molded plastic part: painting and varnishing;
Molded plastic parts: painting;
Water Transfer Printing plastic parts: varnishing.
Honglichang Serve
Entire Coating Plant including: conveyor, paint spray booth, turntable, spray robot, transfer robot, paint mixing system, pretreatment system, IR UV oven, ducting, AHUs, VOC treatment, zero water discharge plant, clean room, etc; Installation, debugging, training, programming, etc.
Certificate
- National High-Tech Enterprise: Leaders in innovative automotive coating systems.
- ISO 9001 Quality Management: Consistent, top-quality PP ABS spray painting.
- ISO 14001 Environmental Management: Eco-friendly car parts paint shop solutions.
- ISO 45001 Occupational Health: Safe operations for every automotive coating line.
- Three National Invention Patents: Cutting-edge PP ABS spray painting tech.
- Seven Software Copyrights: Smart automation for precise automotive polymer coating.
- 57 Utility Model Patents: Practical innovations for car coating efficiency.
- General Contracting Qualifications: Expertise in mechanical and environmental engineering.
FAQ
Q: How do you guarantee our quality standards?
A: We layer in quality: offline robot programming optimizes spray paths first, SCADA logs every parameter (full traceability), and we can add automated vision checks for 100% surface inspection. One client matched their OEM's strict standards on the first try.
Q: How fast can you set up a car parts paint shop?
A: 3-6 months with modular parts.
Q: Does it work for EV production lines?
A: Yep, it's perfect for EV parts like BYD's, with eco-friendly coating.
Q: How much maintenance is needed?
A: Daily wipe-downs, quarterly checks. Downtime's under 2% with our support.
Q: Can it fit in a small factory?
A: Absolutely. We design compact layouts-even multi-level (mezzanine) setups to save floor space. Our 3D simulation lets you see the layout first, so we maximize output per square meter. A Guangzhou client with a tight space now runs 2 lines where they used to fit 1.
Q: Is this a fully unmanned, "lights-out" factory system?
A: While highly automated for minimal supervision, the system is engineered for operational excellence with strategic human oversight. Tasks like fixture loading, final quality audit, and system monitoring are essential for ensuring ultimate reliability and quality, creating a perfect synergy between automation and human skill.
Power up your production with a smart painting line that works. Reach out to Honglichang for a custom solution and a free consultation. Let's talk!
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