Details
Robotic Automatic Application designed for plastic parts with primer paint booth, basecoat paint booth, clearcoat paint booth.
Where the majority of the small parts are being painted with Robots by using the Spindle jig.
Where the bigger parts are being painted with Electrostatic Bell application equipment.
Feature And Advantage
Windows along booth long sides using safety glass. The glass panels can accommodate the externally mounted light fittings and allow good vision of the painting process from outside the booth.
The Paint Booth to have double header with supply air from Air Supply Unit (ASU) fed into the top of fast header via branch ducts with motorized opposed blade dampers. These dampers are controlled from booth control panel. Airflow into the lower header is also controlled with manual dampers set during commissioning to produce a uniform booth downdraught.
Ceiling filter is provided with full length and width of the paint booth.
The Paint Spray Booth floor consisting of grated panels securely supported, easy for cleaning. Suitably sized floor support beams are positioned for future robot installation and the filter ceiling height is high enough to accommodate robot dimensions and movement.
Specifications
Extract to be via a stainless steel wet floor scrubber, capable of a paint concentration in the exhaust stack of below 3 mg/Nm3 under production conditions. A centrifugal exhaust fan located on ground floor to have epoxy paint finish, anti spark ring and easy access for cleaning internals. Galvanized sheet metal discharge stack through roof to atmosphere. The stack must be complete with flashing plate, soaker sheet, skirt and stainless steel cable for securing.
Lighting: 4 Tube fluorescent to give 1000 LUX at 1m above booth floor. The light fittings are easily accessible and hinged with chain to hold open position for tube replacement or repair.
Access doors: 1 off aluminium framed doors with glazed panels and door closer, and 1 kick out panel.
Application Areas
Interior Parts:
·Panel Instrument Cluster Finish, CTR
·Panel Instrument CSTR Finish, CTR NO.2
·Plate Instrument LWR, LH and RH
·Panel INSTR CSTR Finish, CTR
·Panel Sub ASSY INSTR CSTR FIN, LWR CTR
·Garnish, Defroster Nozzle No.1
·Garnish Console Box Pocket
Exterior Parts:
·Handle Door Outside. RH and LH
·Cover, Fr. Door Outside Handle, Rh and LH [With Key Hole]
·Cover, Fr. Door Outside Handle RH and LH
·Cover RR Door Outside Handle, LH and RH
·Cover Headlamp Washer, LH and RH
Honglichang Serve
Entire Coating Plant including: conveyor, paint spray booth, turntable, spray robot, transfer robot, paint mixing system, pretreatment system, IR UV oven, ducting, AHUs, VOC treatment, zero water discharge plant, clean room, etc; Installation, debugging, training, programming, etc.
Certificate
- National High-Tech Enterprise: Leaders in innovative automotive coating systems.
- ISO 9001 Quality Management: Consistent, top-quality PP ABS spray painting.
- ISO 14001 Environmental Management: Eco-friendly car parts paint shop solutions.
- ISO 45001 Occupational Health: Safe operations for every automotive coating line.
- Three National Invention Patents: Cutting-edge PP ABS spray painting tech.
- Seven Software Copyrights: Smart automation for precise automotive polymer coating.
- 57 Utility Model Patents: Practical innovations for car coating efficiency.
- General Contracting Qualifications: Expertise in mechanical and environmental engineering.
FAQ
Q: How do you guarantee our quality standards?
A: We layer in quality: offline robot programming optimizes spray paths first, SCADA logs every parameter (full traceability), and we can add automated vision checks for 100% surface inspection. One client matched their OEM's strict standards on the first try.
Q: How fast can you set up a car parts paint shop?
A: 3-6 months with modular parts.
Q: Does it work for EV production lines?
A: Yep, it's perfect for EV parts like BYD's, with eco-friendly coating.
Q: How much maintenance is needed?
A: Daily wipe-downs, quarterly checks. Downtime's under 2% with our support.
Q: Can it fit in a small factory?
A: Absolutely. We design compact layouts-even multi-level (mezzanine) setups to save floor space. Our 3D simulation lets you see the layout first, so we maximize output per square meter. A Guangzhou client with a tight space now runs 2 lines where they used to fit 1.
Q: Is this a fully unmanned, "lights-out" factory system?
A: While highly automated for minimal supervision, the system is engineered for operational excellence with strategic human oversight. Tasks like fixture loading, final quality audit, and system monitoring are essential for ensuring ultimate reliability and quality, creating a perfect synergy between automation and human skill.
Power up your production with a smart painting line that works. Reach out to Honglichang for a custom solution and a free consultation. Let's talk!
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